Merlin Entertainments, the creators of Madame Tussauds, The Dungeon, SEA LIFE and LEGOLAND® Discovery Center, had visions of a brand new attraction in Germany that shows Berlin’s epic history in an exciting and engaging way. This would see a series of 3D interactive miniature sets brought to life with captivating sights, sounds and special effects. It would take visitors on a journey through time from medieval Berlin, the industrial age and the Weimar Republic, to WWII and the post-war period. Each display reveals a captivating story from that era.
The video and audio equipment needed to be discretely installed in and around the models but create a gripping effect on visitors as they move through the attraction. As access into the models would be restrictive and problematic both in terms of physical access and the maintenance time available, it was imperative the equipment was reliable and needed minimal maintenance.
Little BIG City was lovingly crafted over 30 months. The team used architectural drawings, photos, Google street view and cutting edge software to ensure everything was drawn to scale. For the buildings, each part was crafted individually out of 3D printed plastics, machined acrylic, plywood and MDF, cut to a tenth of a millimeter. Larger buildings were created using Fused Filament Fabrication which builds up thousands of layers 0.2mm at a time to create giant structures. The model makers and carpenters then assembled all the pieces, weathering them to make them appear time worn, before handing them to the painters.
Then came the characters. Little BIG City is home to 5000 characters and 356 cats and dogs. Each character was carefully researched, dressed and brought to life each with their own professional stylist, from the makers of Madame Tussauds. This usually took between four to seven hours to make each, although some of the more lavishly dressed characters took over ten hours to craft.
They are created through 3D digital body sculpting and dressed using digital clothing design software. Starting as powder, compressed at a scorching 173 degrees, they take 24 – 30 hours to 3D print before being sent to the hairdressers for quick blow dry and to the painters to be individually hand painted.Merlin appointed Figment Productions in collaboration with AV experts, Fusion to oversee the design, creative and lead the project team in partnership with Merlin’s creative team, Delta Audio, MDM model makers. With around 100 speakers, 36 projectors and 15 screens set in and around the models, Little Big City immerses visitors in the sights, sounds and stories of Berlin from the thirteenth Century AD to the present day. The journey through the miniature city is self-guided and each scene has an individual show.
The welcome show for the attraction gives the illusion of the city shrinking which introduces the concept of the miniature sets. Imagery was blended to wrap around three sides of the 8 meter square room using five Optoma ZU400UST ultra short throw laser projectors. This relatively small room would have 25 people on the tour, so the projectors needed to be installed close to the walls so there are no shadows.
Visitors walk through the projection into the main attraction and meet their narrator who is rear projected above the model atop Berlin’s famous Brandenburg Gate. This uses two Optoma EH200ST short throw projectors beaming onto a transparent surface with projection film. These units had to be bright and punchy to show clear imagery on the glass. The display creates a ‘Lilliput effect’ as visitors feel they are shrunk down to his size as they continue their journey through time. They walk through medieval construction sites and torture chambers, through industrial production lines at the turn of the nineteenth center and Burlesque Shows from the Weimar period.
The burning of the Reichstag in 1933 was a pivotal moment in the country’s history leading to the rise of Nazi Germany and WWII. This had to be a spectacular showstopper. Seven projectors were used in this area – two Optoma ZH400UST ultra short throw laser, two Optoma ZU510 laser projectors and three Casio XJ-A257 projectors. Amid the smoke and noise, there is interpretative text in both German and English that explains how a saboteur set the parliament building alight which galvanized the people behind the Third Reich. Optoma’s bright 5500 lumen laser WUXGA ZU510 laser projectors were chosen for the main display and blended across the Reichstag.
Visitors are then stood in the middle of the largest ever bombing raid in WWII. An eight meter wide projection shows bombers racing towards them, search lights swing around the room and air raid sirens raise the alarm. It ends with them stood among the ruins of Berlin. Two edge blended Optoma ZU650 laser projectors with wide angle lenses are used for the display.
The Cold War sees a divided city. Using more laser projectors from Optoma, the attraction shows the “Berlin Airlift” when allied forces dropped essential supplies to the population in the western side of the city and JF Kennedy delivering his famous “Ich bin ein Berliner” speech. This display reflects the humour woven throughout the whole attraction as JFK’s character is stood next to a donut stall (A Berliner is the German word for donut).
The interactive display of the Springer building, the publishing house responsible for Das Bild and which facilitated messages across Berlin during the Cold War, uses an Optoma ZU510T laser projector in portrait mode to project imagery onto projection film. Visitors can cycle through newspapers that were printed at this time. They can then go on to push over sections of the Berlin Wall, under the watchful gaze of David Hasselhof, which triggers fireworks.
The finale shows modern Berlin on Millennium eve and feels like you are looking from an airplane window onto the Brandenburg Gate. Content is projection mapped onto the miniature sets and buttons trigger a spectacular firework sequence that explodes across the 12-meter wall. This happy new year finale is powered by four edge blended Optoma ZU650 laser projectors on the front wall, two ZH400UST projectors rear projected on the back wall and two ZU510 projectors blended on the floor behind the walkway to create a completely immersive experience. The final scene ends at the TV Tower which is the real view visitors see as they exit the attraction. The attraction used state of the art techniques not just in the lighting, sound and interactive AV technology but also within the model making.
Mark Wootton, Head of Technical Delivery at Figment Productions said: “The models are so impressive and have some lovely historical touches like the Lindenburg flying overhead or characters that visited the city, including David Bowie and JFK. Each character stands 10cm high and were 3D printed. Every building was laser cut. So much care and attention went into making the model accurate to capture that snapshot of life at that time.”
Fusion, experts in AV design and installation within the museum, heritage and leisure industries, put forward the equipment that would deliver the designers’ visions for the displays and how the stories would be told. Ian Carling from Fusion said: “Having installed Optoma projectors in many other projects, we know they deliver high quality imagery while being reliable and cost-effective. We knew they would deliver the team’s ambitious vision within the budget without compromising quality or reliability.
“We used mostly Optoma lamp-free laser projectors throughout the attraction as they provide 20,000 hours operation with virtually no maintenance. Little Big City is open 364 days a year from 10am-7pm. This leaves little time for maintenance. In addition, access to replace bulbs would be difficult above the model and most of the displays are edge blended, so we didn’t want these disturbed. We also chose laser because they offer versatile orientation, including portrait mode and downward projection, which gave us the flexibility we needed.”
All AV feeds back to a centralized control room. HDBaseT was used to send the signals to the laser projectors. The technical team at Little Big City are able to monitor the equipment over the network and control this at the touch of button. Fusion also offers support and can log into the system and reboot remotely if needed. PJ Link commands turn the projectors on in the morning and off in evening.
Based at the foot of Berlin’s iconic TV Tower, Little BIG City opened on 1 July and invites visitors to experience 700 years of the city’s history. Using mostly visual content rather than text, it reveals the most epic events that shaped the city from the moment it was born right up to the modern day. It is already proving popular both for tourists and educational visits from school groups.
Mark Wootton, Head of Technical Delivery at Figment Productions said: “This place is magical and charming, educational and fun. We used all the tricks of the trade to create this magical little city. It was real challenge to create the illusion that visitors shrink and recreate the sights and sounds of Berlin through the ages to make it feel like a noisy, bustling city. We are delighted with the end result. It was a real pleasure to work on this project.”
Ian Carling from Fusion said: “Little Big City brings the history of this city to life in a very entertaining way. Visitors get absorbed in the stories and experience a real mix of emotions as they walk through. From nervous tension at the bombing raids to joyful excitement. This emotional response is not just due to the content of displays but also how it is delivered – the sounds and special effects play a major role in making this such an exciting attraction to visit. We are really pleased with the performance of the AV equipment. It looks brilliant!”
Anja Nitsch, General Manager, from Little Big City, said: “This was a real labor of love. We are delighted with how the visual effects really bring to life both the model and the epic events in Berlin’s history.”
Visitors have commented on the exhibition. Toni Billinger from Nordhausen said: “Here is a playful (and with much love) history of Berlin in miniature and 3D. Musical accompaniment with effects makes it all the more unique in the history of Berlin. We’ve spent 1-2 hours to take a look at everything. I can recommend it to anyone who makes a holiday there. I hope you can do more in the future and perhaps tell the whole story of Germany at several locations in Germany.”
Katharina Böttcher from Hadmersleben said: “The history of Berlin in small stations is interesting and entertaining. Whenever I thought I saw it all, something new appeared.”
Tim O’Rourke from Tralee, Ireland, said: “Excellent attraction where it brings to life the history of Berlin. The attention to detail is very good and the time just flew by when we were there. Would definitely recommend.”
Little Big City
Little BIG City Berlin
Fusion specializes in lighting design/installation and AV within the museum, heritage and leisure industries. It offers AV design, installation, servicing and commissioning; integration of new systems with existing systems; lighting design and installation; electronic interactive construction and electrical installation.
With a highly talented team of designers, film-makers, 3D artists and software developers, Figment Productions produces film and video, CGI and bespoke interactive software for a multitude of projects.
Based in London, MDM are experienced in all aspects of art manufacture, scenic construction, model making and large and small scale prop-making.
With offices in London, Dubai and Qatar, Delta is a leader in design, rental and engineering of audio, communications, technology systems and solutions.
Image copyright ©Figment Productions
Optoma ZH400UST, ZU650 and ZU510 projectors, Bose DS100SE Speakers, Crown DCI-8-300 Amplifier, Denon DN-300C, Brightsign HD223, 10” Transparent Screen, FreeSpace 3 Flush Satellite, Aten VE812T Transmitter, Aten VE812R Receiver, CYP – EDID Manager, JBL Pendant Speaker, Eyevis 55” Transparent OLED Screen, 10” & 15” Transparent, PAN64 Directional Speaker, B17 Mini amplifier, Casio XJ-A257 Projector, Soundweb blu100 1 U